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Edge & Flow Podcast

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Rating
★★★★★
4.8
from
17 reviews
This podcast has
107 episodes
Language
English
Explicit
Yes
Date created
2022/08/02
Latest episode
2026/10/13
Average duration
75 min.
Release period
28 days

Description

Edge & Flow Podcast is a joint effort between knife makers TJ Schwarz and Lucas Burnley, your hosts. Free flowing, unscripted conversations unfold as we endeavor to explore the knife industry, craftsmanship, business, creativity, and beyond.

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Check latest episodes from Edge & Flow Podcast podcast


EP 107 | Jonah Boatman, Dull Boy Blades
2026/10/13
Got something to say to this podcast? Send a voicemail, and you might hear yourself on the next episode! Lucas and TJ are back for Episode 107 of Edge & Flow, with TJ fresh off Blade Show West! This week, they sit down with Jonah Boatman of Dull Boy Blades to talk about how he got into knife making, his journey building a knife brand, and what it takes to make a name for yourself in the knife industry. - Schwarz Knives: https://www.schwarzknives.com/shop - BRNLY: https://brnly.com - Dull Boy Blades: https://dullboyblades.com/
EP 106 | Blade Show, CNC Machines & Electricians
2026/10/09
Got something to say to this podcast? Send a voicemail, and you might hear yourself on the next episode! Lucas and TJ discuss preparing for Blade Show while moving into a new shop, keeping product drops on schedule, and setting up a more efficient manufacturing space. They also dive into CNC machining, ERP systems, and using AI to build smarter workflows and improve shop safety.
EP 105 | New Shop Planning
2026/09/30
Got something to say to this podcast? Send a voicemail, and you might hear yourself on the next episode! Lucas and TJ talk about the new shop, planning the layout, new machines, three-phase power, lasers, production, and everything that goes into building out a bigger manufacturing space.
EP 104 | Fish Camp, Shooting Comps & Hiring
2026/09/23
Got something to say to this podcast? Send a voicemail, and you might hear yourself on the next episode! Lucas and TJ recap their experience at Work Sharp Fish Camp, talk about the value of building community, and share some thoughts on hiring, growing a team, and finding the right people. They also get into product development, making things for real-world use, and creating more space for good ideas.
EP 103 | Tacos, Marathons & Projects
2026/09/08
Got something to say to this podcast? Send a voicemail, and you might hear yourself on the next episode! We're back! This week on Edge & Flow, TJ and Lucas answer listener questions, talk about building a stronger brand, staying consistent, and the challenges of creating a more efficient knife-making process.
EP 102 | AI, Road Trips & New Shop
2026/09/02
Got something to say to this podcast? Send a voicemail, and you might hear yourself on the next episode! Lucas and TJ are back with another episode of Edge & Flow. This week they talk AI, building an ERP for the shop, manufacturing, custom orders, and how better systems can make more room for the things that actually matter.
EP 101 | Manufacturing, Scaling & Demand
2026/08/27
Got something to say to this podcast? Send a voicemail, and you might hear yourself on the next episode! Lucas and TJ are back for Episode 101 of Edge & Flow. This week they dive into Enduro production, manufacturing efficiency, CNC machines, and scaling a small knife shop. They also discuss knife drops, online lotteries, and the challenges that come with having more demand than product.
EP100 | New Knives, New Shows, New Shops
2026/08/19
Got something to say to this podcast? Send a voicemail, and you might hear yourself on the next episode! We're back! Luc and TJ discuss the many things that have happened in 2026 such as the launch of the Enduro, staffing changes, and a long list of knife shows.
2025 Wrapped
2025/12/30
Got something to say to this podcast? Send a voicemail, and you might hear yourself on the next episode! Lucas and TJ reflected on their first year in their new shop, discussing their transition from a garage setup to a mature production company and highlighting their progress with various manufacturing processes. They explored the integration of forging and CNC machining techniques in knife making, while emphasizing the importance of learning from experienced manufacturers and accessing available resources for process improvement. The conversation concluded with discussions about industry trends, branding strategies, and the personal fulfillment found in creating unique knife designs, along with reflections on their business growth and future plans.
Fire Drill
2025/12/03
Got something to say to this podcast? Send a voicemail, and you might hear yourself on the next episode! In this meeting, TJ and Lucas discussed a recent fire incident at a nearby bar and the importance of having business insurance, which TJ confirmed was in place for his shop. They reviewed their Thanksgiving holiday plans and Black Friday sales strategy, noting the success of their first-year discount promotion. The conversation then shifted to manufacturing topics, including Haas's equipment expansion, tool storage solutions, and various prototyping methods for knife-making, with particular focus on design processes, bevel grinding fixtures, and the importance of documentation and revision control in their work.
Value Proposition
2025/11/17
Got something to say to this podcast? Send a voicemail, and you might hear yourself on the next episode! Lucas shared his hunting experiences and reflections on gear reliability, while comparing hunting to his work as a knife maker. TJ discussed fixture upgrades for knife models and manufacturing processes, including challenges with materials and vacuum forming techniques. The conversation concluded with discussions about documentation systems, project management tools, and the importance of aligning new product offerings with brand value propositions in the knife industry.
Folding Knife Development
2025/11/04
Got something to say to this podcast? Send a voicemail, and you might hear yourself on the next episode! TJ and Lucas discussed TJ's journey in knife manufacturing, including his transition from fixed blades to folders and the challenges of prototype production and scaling operations. They explored strategies for diversifying TJ's business while maintaining his existing product line, with Lucas sharing insights on balancing growth and production efficiency. The conversation concluded with discussions about shop setup, including equipment purchases and layout changes, while touching on industry trends and market conditions in the knife industry.
Fixing Machines and Choosing Air Compressors
2025/10/27
Got something to say to this podcast? Send a voicemail, and you might hear yourself on the next episode! In this meeting, TJ and Lucas discussed their experiences at the Blade Show West and Lucas's plans to refocus on custom folders, while also addressing machine maintenance issues and tool life challenges. They explored various solutions for Lucas's shop, including air compressor options and the importance of understanding financial statements for business decisions. The conversation concluded with a discussion about the value of networking and seeking advice from experienced individuals to help grow their businesses.
Financial Structures of Knife Companies
2025/09/29
Got something to say to this podcast? Send a voicemail, and you might hear yourself on the next episode! Lucas and TJ discussed the upcoming Blade Show West and its unique characteristics compared to other knife shows, emphasizing its value for newer collectors and employees seeking firsthand customer interaction experience. They explored various business aspects of the knife industry, including pricing strategies, market dynamics, and the challenges of scaling operations, while examining successful companies like Benchmade and Montana Knife. The conversation concluded with discussions about the industry's evolution, focusing on technological advancements, changing manufacturing processes, and the potential for new companies to emerge and succeed in the knife market.
Fish Camp
2025/09/17
Got something to say to this podcast? Send a voicemail, and you might hear yourself on the next episode! Lucas and TJ discuss a Worksharp sponsored salmon fishing trip and the importance of spending time with colleagues outside of a work environment.

Podcast reviews

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4.8 out of 5
17 reviews
★★★★★
Logan.h.l 2024/05/07
Insights and processes
I have enjoyed hearing the experiences of these two designers and makers, every show gives me some tasty food for thought!
★★★★★
Chris98SP 2022/11/05
Enjoy this show a lot!
I really like this show because I like perspective from makers with experience. As a total newbie to making, hearing some of this info and the thought...
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